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We utilize advanced precision machinery to transform master rolls into narrower rolls. The process involves unwinding the master roll, running it through precise cutting knives, and rewinding it onto one or more shafts. Our equipment is capable of cutting a diverse range of materials, including insulation papers, film, laminates, fabric, foam, rubber, and more. With our innovative technology and skilled workforce, we ensure superior product quality and exceptional service for all your material cutting needs.
Capabilities
Our slitting capabilities allow wide tape rolls, also known as logs or master rolls, to be cut down to customized widths to meet exact specifications. We provide efficient slitting for a wide range of tape products. Essex Active also performs lathe, score, and shear slitting by single knife or zero tension as well as die cutting of copper foil with and without an adhesive backing
Capabilities
Sheeting involves converting material usually from a master roll into small sheets that typically shipped flat. Our team can provide drum sheeting, reciprocating, and shear cut sheet stock for both small quantity & OEM needs. We offer stock and customer specific sizes, packaged to fit your needs.
Capabilities
We also can combine PSA adhesive tapes with release liners to a wide variety of substrates. This process allows you to pair the adhesive of your choice with the flexible material your application requires to create a unique solution that is both effective and economical.
Capabilities
Die cutting, stamping and punching. We offer rotary and semirotary die cutters, flatbed die, steel rule die, laser die, and punch presses. We achieve exact measurements and consistency. Our high-speed machinery can cut consistent and precise shapes, outclassing the hand-cutting process. We have the ability to custom die-cut a wide range of material to precise dimensions.
Capabilities
Essex Active can expertly provide hot or cold part forming, as well as thermoforming. We are an industry leader and can form square and round wedges, creasing, folding, cuffing and shaping parts.
Capabilities
Essex Brownell, together with our Essex Active brand, delivers industry-leading fabrication and conversion services, including die-cutting, slitting, prototyping, and more. We proudly support a wide range of industries, from electronics and automotive to energy, industrial, military & aerospace, motor repair, mobility, and commercial & residential markets.
With advanced capabilities and deep industry expertise, we provide tailored solutions to meet the unique demands of every sector we serve—helping businesses enhance performance, efficiency, and reliability.
